- May 18, 2021
- Posted by: Sam
- Category: blog, Finite Element Analysis, finite element analysis services
As companies move towards modern manufacturing practices, the way engineers test and validate, product design is also transforming. Instead of leveraging the manual testing process, companies are opting for finite element analysis as they can generate more accurate test results in a faster turnaround time.
Table of Contents:
What is FEA analysis?
It is a simulation of a physical phenomenon for testing a product’s design and overall aesthetic usability before initiating the manufacturing process. It is a robust way of mathematically modeling the stresses on the structure. This process is much more efficient and convenient than conventional testing as it offers quick results.
The simulation covers various critical test scenarios, including structural analysis, heat transfer, fatigue and strength analysis, fluid dynamics, and more. Engineers use FEA analysis to implement a complex design with higher accuracy and robustness. As this process gives comprehensive insights into design implementation, engineers can collect helpful information over system failure use cases and design flaws.
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Why Do Manufacturers Use FEA Services?
FEA lets manufacturers dive into design simulation to collect essential insights that help in overall product efficiency. FEA analysis provides engineers with robust strength and fatigue data to improve the product’s life and usability. Below are some transforming use cases of FEA analysis services.
An industrial product design goes through a series of prototyping rounds, and it consumes significant time. To reduce the requirement of a prototype for comprehensive testing, FEA lets perform all the analysis virtually. With FEA, manufacturers can find and fix vulnerabilities of design without preparing an actual prototype. With this advancement, companies don’t need to produce multiple prototypes, and it saves cost.
Comprehensive Design Experiments:
For ensuring the product performs excellently in real-world scenarios, it’s essential to perform design improvisations to find out the most efficient geometry. FEA professionals help companies create multiple variations of the preliminary design and simulate them against several test cases. Using FEA, it’s seamless to test the innovative design’s usability, feasibility, and features.
Better Product Development:
FEA engineering services can help companies produce better and most cost-effective products by conducting a series of real-world tests. Compared to traditional testing, this modern testing simulation is more accurate and delivers results faster. FEA accelerates the R&D processes, which let companies launch their products quickly.
Applications of Finite Element Analysis
Several industries use this technology to gauge their product’s design capabilities and structural information. Some of the significant domains that leverage this method are automotive, aerospace, and heavy machinery manufacturing. Some of the transforming application of finite element analysis are:
Using this analysis method, engineers can analyze and gather information about the linear static and quasi-static component structures. In this application, engineers apply a linear load to the object design to record the design response.
In this application, the engineers gauge the dynamic response of the structure and draw results based on the findings. Manufacturers can also test the impacts that every load puts on the model to make the testing more realistic.
Model testing is ideal for those machinery designs that undergo extensive vibrations like motors and engines. With this testing, companies can gather the vibration simulation information over a design structure. This method helps test the usability of the engine’s design and in improving the overall efficiency.
By opting for professional FEA consulting services, manufacturers can drastically improve their product’s quality, usability, and efficiency in the real world. It’s a transforming method to test products without even having the actual prototype in hand. As we progress towards Industry 4.0 applications, companies should adopt FEA analysis practices to stay ahead of the curve.