How 3D Scanning Transform Product Design for Best Results

Table of Contents:

  1. Introduction
  2. How Does 3D Scanning Improve Product Design?
  3. Robust 3D Scanning Advantages
  4. Final Thoughts

3D scanning has become a transforming technology that is disrupting companies across multiple industries. From inspecting a complex part to performing reverse engineering, this technology is becoming mainstream for small-scale and large-scale operations.

Compared to traditional processes, 3D scanning technology is more efficient, and it also helps companies save substantial time. In addition, with this advancement, manufacturers can improve the product design and achieve higher agility and better results.

How Does 3D Scanning Improve Product Design?

3D scanning improves the complete design development process of a product by simplifying several complex engineering tasks. Below are some key aspects that enhance the overall product design and speed up the manufacturing process.

3d scanning data

The image is used for illustration purposes. Zeal CAD is not the owner or creator of the image. (Image Source: Fraunhofer IGD)

Information-Driven Ideation Process

With 3d scanning, designers can conceptualize the design accurately by gathering the accurate design data sets. Whether it’s scanning an industrial design from a damaged part or drafting a new design taking reference from another object, it streamlines the operations.

Designers can prepare an accurate CAD model using 3d scanners and check the design for all possible flaws at an early ideation process.

Mitigating Failure Risks

Engineers can make any industrial product design more robust, durable, and sustainable using 3d scanning in a shorter turnaround time. When designers prepare a new CAD design, it becomes easier for them to run multiple tests and examine the product’s performance in a virtual environment.

When designers get to know about the potential shortcomings in detail at a very early stage, the scope for improvements increases. With these advanced practices, mitigating product failure risks becomes quick and seamless.

Accurate Comparison

When engineers prepare an improved prototype of an existing product, 3d scanning methods bring in the most accurate comparison. By scanning and mapping the design data sets of two designs, manufacturers can quickly examine the improvement scope and failure points.

3d scanning technology ensures that the final product design matches accurately with the digital 3d model. It’s a pivotal practice that eliminates all possible design shortcomings and improves the overall product design.

Faster Production

Once the manufacturer’s 3d scan a design and prepare a final prototype, the product manufacturing cycle becomes faster. It happens because the designers have already tested the prototype with all the real-life scenarios. As a result, companies save substantial time in their post-production work and examining the final products.

Automotive and consumer product manufacturing companies are the biggest beneficiaries of 3d scanning as it speeds up the assembly line with higher accuracy.

It Improves Design Communication

When multiple teams are working on a big design project, 3d scanning streamlines the complete process by making the design communication effective. In addition, as all team members have access to the design files, collaboration and design improvisation become more information-driven.

Remanufacturing a product without a 3d CAD model is possible. Using 3d scanners, engineers can accurately scan the existing product and prepare a CAD model in a shorter turnaround time.

Robust 3D Scanning Advantages

3d scanning process

The image is used for illustration purposes. Zeal CAD is not the owner or creator of the image.

3d scanning is an advanced industrial process that offers multiple benefits to companies from various industries. Below are some vital advantages of 3d scanning technology:

  • Compared to traditional processes, 3d scanning is faster and more comprehensive as it’s able to capture more details in a short time.
  • It offers cutting-edge accuracy in scanning objects and producing exact replicas using CAD models. In the majority of the scenarios, designers can achieve accuracy up to 0.002-0.197 0.002-0.197″.
  • As it’s an optical-based technology, engineers don’t need to touch the 3d scanners with the object. It’s a critical advantage while scanning damaged historical figures.
  • 3d scanning is a cost-effective method compared to conventional processes, and it helps companies perform comprehensive reverse engineering in shorter lead times.

Final Thoughts

3d scanning improves the product design and improves the performance in multiple ways. In the upcoming time, we will see more innovative applications of this technology to streamline complex tasks in different industries.

Image Disclaimer: The images are using for illustration purposes. Zeal CAD is not the owner of the image.
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